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Rebranding Alaskan Kelp-Based Foods With Scalable Packaging

Barnacle Foods is a Juneau, Alaska company turning wild-harvested kelp into pantry staples — hot sauce, salsa, pickles, seasonings — for shelves across the country. We rebuilt the brand from a single hot-sauce label into a 16-product packaging system carried by a custom illustration vocabulary, designed the logomark that travels from a 4oz jar to a CPG retail endcap, and shipped a custom Shopify storefront that finally tells the kelp-farming story alongside the cart.

Client

Barnacle Foods
Juneau, AK

Industry

Food & Beverage · Retail & Lifestyle
D2C

Engagement

Multi-year partnership · 2019–present
2023

16
SKUs in unified packaging system
+186%
D2C revenue, year-1
2.4×
National retail SKU placement
+94%
Aided brand recall, CPG audience
Live since 2023

01 · The brief

A wild-harvested kelp brand with a story bigger than its label could carry.

Barnacle Foods makes pantry-shelf-ready foods from kelp wild-harvested off the Alaskan coast — hot sauce, salsa, pickles, seasonings, BBQ sauces — built around a sustainability story that’s genuinely uncommon in CPG. Founders Matt Kern and Lia Heifetz had been growing the line jar by jar since 2017, with strong word-of-mouth and a loyal D2C following from coastal Alaska through the Pacific Northwest.

The brand wasn’t scaling with the line. The original packaging was a patchwork of one-off labels designed for a 3-product startup, and the catalog had grown to 16 SKUs with national retail interest knocking. Each label fought every other label for visual real estate. The website was a transactional Shopify install that didn’t tell the kelp-farming story or explain why a buyer should pay a premium for sustainably wild-harvested ingredients. National grocery buyers couldn’t see the throughline that the founders could feel from inside the company.

The brief was a complete brand system that could carry Barnacle from regional grower into national CPG without losing the quirky, hand-touched personality that made customers fall for it. A scalable logomark. A unified packaging family across all 16 SKUs. A custom illustration system anchored in Alaskan landscapes and the signature ingredients themselves. And a custom Shopify storefront that gave the kelp-farming context the same first-class treatment as the cart.

02 · The approach

A logomark that travels, a packaging family that scales, a storefront that earns the premium.

Pillar 01

Logomark designed to travel from 4oz jar to retail endcap.

Started with the brandmark — an organically recognizable logomark that holds at every scale Barnacle needs to live at. Custom-drawn, not type-set. Anchored in the company's identity (the literal barnacle, the rocky coast, the hand-touched feel) without becoming a literal illustration. Tested at retail-shelf distance, on a 4oz jar, on a billboard, and as a 32-pixel app icon before it shipped.

Logomark Identity Scale-tested
Pillar 02

Bullwhip Hot Sauce: the prototype that became the system.

The whole system traces back to one label. In 2019 we designed the Bullwhip Hot Sauce label — a salty sea-woman and a custom Bullwhip Kelp illustration — that the founders loved so much it became the brief for everything that followed. Each subsequent product earned its own custom illustration in the same visual vocabulary: a character, an Alaskan landscape moment, the signature ingredient. The line developed a brand narrative one label at a time.

Illustration Bullwhip Hot Sauce Brand origin
Pillar 03

A unified packaging system across 16 core products.

The challenge was a packaging family that read as one brand on a shelf without flattening the personality of each product. Built modular layout grids, a typography system that handled both the playful product names and the FDA-mandated nutrition panel, and a color system where each product gets its own palette but the family identity holds. Sixteen SKUs, one shelf presence.

Packaging family Modular Color system
Pillar 04

Custom illustrations rooted in place and ingredient.

Every illustration in the system pulls from one of three buckets: a recurring character (the sea-woman, the kelp diver, the Alaskan trickster), an Alaskan landscape moment (the Inside Passage, a fishing dock at dawn, a kelp forest cross-section), or the signature ingredient itself rendered in detail. The result: a packaging line where every label tells a small piece of the bigger Barnacle story.

Illustration Place-based Storytelling
Pillar 05

A custom Shopify storefront that earns the premium.

Built a custom Shopify Online Store 2.0 theme that gives the kelp-farming story and the sustainability context first-class IA — landing pages on kelp aquaculture, the company origin in Juneau, the harvesting partners, and the Alaska coastal economy. The cart isn't buried but it isn't the headline either. Buyers who land on the site arrive at the storefront having already understood why Barnacle costs what it costs.

Shopify Storytelling Editorial PDPs
Pillar 06

Search visibility + national retail readiness.

The site was tuned to capture both branded D2C traffic ("barnacle hot sauce") and category exploration ("kelp salsa," "sustainable Alaska food"). Structured data, recipe schema, kelp-farming long-form content, and a streamlined product feed for retail-buyer outreach. The brand was ready when national grocery distributors came calling — sell sheets, line cards, and product photography all built in the same modular system.

SEO Schema Retail-ready collateral
Brand · Packaging · Custom Shopify · Direction by Commence Studio

The new brand identity is highly recognizable and sets Barnacle Foods up to scale with sustainability, exploration, and environmental consciousness at the forefront.

Lia Heifetz · Founder, Barnacle Foods
12 months post-launch

Numbers that matter for a CPG rebrand.

16
SKUs in unified packaging family
From a one-off label system
+186%
D2C revenue
Year-1 vs prior storefront
2.4×
National retail SKU placement
New distribution post-rebrand
+94%
Aided brand recall
CPG buyer + consumer survey
+142%
Average order value
Bundle merchandising · multi-SKU mix
4m 12s
Avg session duration
Kelp-farming editorial pages
+218%
Organic search traffic
Schema + long-form content
96/100
Mobile Core Web Vitals
p75 · custom theme
04 · Selected work

Brand, packaging, and storefront — in production.

The new brand identity is highly recognizable and sets Barnacle Foods up to scale with sustainability, exploration, and environmental consciousness at the forefront.
Lia Heifetz — Founder
Barnacle Foods
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